Dodge 2006 sprinter cargo Specifikace

BODY BUILDER’S INFORMATION BOOKUS Edition F 09/05Some specifications and features shown or mentioned in this brochure are optional andonly available o

11General InformationVehicle and Model Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.2Tires and Wheels12.2 Loading the VehicleTwo labels on the vehicle show how much weight it may properly carry. – The Tire and Loading Information L

Tires and Wheels12.3Tire and Loading Information Label1. Seating capacity2. Load limit informationNOTE: Data shown on label is for illustration purpos

12.4Tires and WheelsSteps for Determining Correct Load Limit The following steps have been developed as required of all manufacturers under Title 49,

Tires and Wheels12.5The higher the weight of all occupants, the less cargo and luggage load capacity is available.For more information, refer to "

12.6Tires and WheelsCertification LabelEven after careful determination of the combined weight of all occupants, cargo and the trailer tongue load (if

Tires and Wheels12.7Trailer Tongue LoadThe tongue load (tongue weight at the hitch ball) of any trailer is an important weight to measure because it a

1313Other Additional InformationSpecial Notes on Loading Tail Gates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Other Additional Information13.113.1 Special Notes on Loading Tail GatesObserve the following instructions when installing loading tail gates to the S

13.2Other Additional InformationBall head couplingThe assembly of a trailer coupling may take place only at, the frame-lateral fastening spots prescri

Other Additional Information13.3Only install a trailer hitch receiver approved by DCAG for use on Sprinter. For Information on availability and instal

General Information1.11.1 Vehicle and Model DesignationsThis Body Information Book covers the following vehicles:Vehicle Name Type Wheel Base Roof Hei

13.4Other Additional InformationIMPORTANT:Trailer tow hitch ball head coupling:Operation instructions must be included with the vehicle indicating the

Other Additional Information13.5– Do not touch electronic component housings, such as airbag control modules or electric lines with welding electrodes

13.6Other Additional Information13.5.2 Cab PlatformThe cab platform including the doorway, should be isolated with a soft, flexible insulating materia

Other Additional Information13.713.5.4 SealsCarefully seal ducts, joints and slots between the engine compartment, the underside of the vehicle, and t

13.8Other Additional Information13.7 Special Notes on Modifications to Passenger and Cargo Vans13.7.1 Floor GroupOn the Passenger and Cargo van, the b

Other Additional Information13.913.7.4 Creating an Opening in the RoofWhen creating an opening in a Sprinter roof, reinforce the opening using a profi

13.10Other Additional Information13.8 Special Notes on Damage Prevention13.8.1 Special Notes on the Prevention of Damage to Brake HosesBefore welding,

Other Additional Information13.1113.8.2 Welding WorkWhen welding with electrical equipment, the following guide lines have to be observed:– Only train

BODY BUILDER’S INFORMATION BOOKUS Edition F 09/05Some specifications and features shown or mentioned in this brochure are optional andonly available o

BODY BUILDER’S INFORMATION BOOKUS Edition F 09/05Some specifications and features shown or mentioned in this brochure are optional andonly available o

1.2General InformationVehicle Name Type Wheel Base Roof HeightSprinter Cab-Chassis 2500 140” ---158” ---3500 140” ---158” ---Note: All 3500 Sprinters

General Information1.31.2 Sprinter Vehicle Identification Number (VIN) Code SampleWD 8 B D1 44 4 5 5 999999Sequentially Assigned Vehicle Serial Number

1.4General Information1.3 Emissions and Safety InformationA Complete Sprinter Van "As Delivered"or a cab chassis, i.e., an incomplete vehicl

General Information1.5engine calibrations, such as fuel output settings, injection timings, emission control device calibration and location, charge a

1.6General InformationCMVSS, identify certain requirements and certification responsibilities for the various stages of vehicle manufacturing. Therefo

General Information1.71.3.3.6 FMVSS 106 / CMVSS 106This vehicle, when completed, will conform to Standard 106, Brake Hoses, if no alterations are made

1.8General Informationcompliance with the Standard 118 is necessary, if subsequent alterations or installations are made. 1.3.3.14 FMVSS 119 /CMVSS 11

General Information1.9door hinges, door locks, door latch posts, door hinge posts, other attachments or supporting cab structure.1.3.3.22 FMVSS 207 /

IntroductionDaimlerChrysler Motors Corporation and DaimlerChrysler Vans Body Builders Information BookThis is the 2005 - 2006 Body Builders Informatio

1.10General Information1.3.3.29 FMVSS 220 / CMVSS 220This vehicle when completed, will conform to Standard 220, School Bus Rollover Protection, if no

General Information1.11VIN Plate 1. Vehicle identification number Location: lower edge of windshield)Vehicle Safety Certification Label and Type Plate

1.12General InformationExhaust Emission Control Information Label (Sample)Location: on valve cover of the engineComplete Vehicle Certification Label (

General Information1.13Incomplete Vehicle Certification Label (Sample)Location: below the driver’s seat on an outwardfacing position of the mounting p

1.14General InformationTire and Loading Information Label Location: on the driver’s door B-pillar.Tire and Loading Information Label (Sample)NOTE: Dat

General Information1.151.5 Granting of Body Approval /Technical AssistanceModification by Body Builders must not affect safety of the Sprinter. DCMC a

1.16General Information1.6 Body Builder ResponsibilitiesEach completed Sprinter “As Delivered” in the U.S. is certified for the U.S. EPA or CARB exhau

General Information1.175. Do not impair the operational reliability, roadworthiness and driveability of the Sprinter by body or accessory equipment in

1.18General Information1.8 Center of GravityCenter of Gravity of Sprinter Vans as delivered without optional Equipment:Vehicle Rim Diameter (*1WB [inc

1.19General InformationCargo Van2500GVWR 8,550 lbs15" 118 2,732 1,868 4,600 47.95 -0.472 32.09HR 118 2,745 1,903 4,648 48.35 -0.472 32.0916"

IntroductionDefinitionsBody Builders include Final-Stage Manufacturers, Intermediate Manufacturers, Incomplete Vehicle Manufacturers, Vehicle Alterers

1.20General Information Sprinter Cab Chassis as delivered is certified with an maximum unloaded vehicle wheight, when completed, of 4,900 lbs.Cab Chas

General Information1.211.8.1 Extreme Permissible Positions of Center of GravityVehicles with ESPx direction: < 2,400 mm referred to the front axley

1.22General Information1.8.2 Calculating the Center of GravityAfter installation or modification of the equipment, vehicles must be weighed on a weigh

General Information1.23Measurement 2xv1, xv2... distance from centre to front axle, measurement 1/2xh1, xh2... distance from centre to rear axle, meas

1.24General InformationThe sum of all moments about a point is zero. Therefore: (1) (2)The "new" wheelbase RS2 after raising one axle is ca

General Information1.25The values for xh1 and xh2 are already known from equations (2) and (4). The required u is calculated using: (9) and results in

1.26General Information1.9 Conversion Tables

General Information1.27

22Body InstallationChassis Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Body Installation2.1Dimensions and weight of the Sprinter are based on the standard vehicle equipment:Note weight tolerances allow up to + 5 % in prod

IntroductionImportant InformationRegulatory Requirements:The U.S. and Canadian Governments have established emission standards and motor vehicle safet

2.2Body Installation2.5 Body Mounting Methods2.5.1 Bolted ConnectionsIf the factory installed bolts have to be replaced with longer bolts, use only bo

Body Installation2.32.7 Tire Envelope Clearance2.7.1 Snow TiresFollowing any modification to the Sprinter body, Body Builder must ensure that only tir

2.4Body Installation2.9 Turning RadiusWheelbase Turning Radius 15” Tires Turning Radius 16” Tires2500 SWB 118” 36.7 feet not available2500 MWB 140”

Body Installation2.52.10 Paint WorkTo prevent discoloration when painting the body, check the suitability and compatibility of paint prior to performi

2.6Body InstallationWidth and Location of the Body to be Installed onto the Cab Chassis

Body Installation2.72.11.2 Location of the Clearance LampsIf the width of the body installed is 80 “ or greater, Body Builders must install at minimum

33Frame and ChassisFrame Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Frame and Chassis3.13.1 Frame Specifications 3.2 Drilling Holes in FrameNever drill holes in the following areas of the Sprinter:– In the top or bott

3.2Frame and ChassisFor Cab Chassis only:In special cases holes can be drilled in the web of the longitudinal frame member.– Distance ”a”: at least 20

Frame and Chassis3.33.4 Mounting Frame– A mounting frame or structure with the function of a mounting frame is required for all 2ND bodies for proper

Introductionby a fine of up to $25,000 (Federal) and $5,000 (California) per vehicle for emissions non-compliance, $1,000 per vehicle for safety non-c

3.4Frame and Chassis3.4.1 Material QualityMaterial qualities for specified steel mounting frames:– Mounting frames mounted with brackets (friction-loc

Frame and Chassis3.5I Box sectionII "C"-section1 Chassis frame2 2ND Body longitudinal frame3 Standard mounting bracket4 2ND Body mounting br

3.6Frame and Chassis3.4.3 Channel DimensionsChannel dimensions for 2ND Body longitudinal frame members (open channel).Mounting frames and chassis fram

Frame and Chassis3.73.4.4 MountingThe mounting of the body to the chassis depends on the model, intended body, and the intended use of the vehicle.Pla

3.8Frame and Chassis3.4.4.1 Friction-locking – Bracket mounting– Limit movement of the longitudinal member in relation to the longitudinal chassis mem

Frame and Chassis3.91. Body mounting brackets

3.10Frame and Chassis3.4.5 Mounting Frame as Floor AssemblyA mounting frame with continuous longitudinal members is not required when the floor assemb

Frame and Chassis3.113.5 Types of Bodies3.5.1 Self-Supporting BodiesSelf-supporting van or box-type bodies do not require mounting frames with continu

3.12Frame and ChassisIf required the maximum interval of 23 inches may be exceeded in the area of the rear axle.Self-supporting van or box bodies can

Frame and Chassis3.133.5.2 Platform, Van and Box-Type Bodies– Park vehicle on a level, horizontal surface to install the body.– The body must be mount

IntroductionWarranty and Vehicle Safe Operation:DCAG requires the use of Genuine DCG parts and DCG replacement & conversion Parts, or replacement

3.14Frame and Chassis3.5.3 Loading CranesThe crane size must be matched to the chassis size.Ensure that the vehicle is stable when crane is in use. Li

Frame and Chassis3.153.5.4 Dump Truck BodiesArticulated bearings:– On 3-way and rear dump truck bodies, position the rear articulated bearing as close

3.16Frame and ChassisChannel dimensions and mounting frame sectional modules:The values given refer to standard operational conditions. 3.5.5 Roll-Off

Frame and Chassis3.173.5.6 Longitudinal Reinforcement with Unladen Front AxleWhen working with a lifting hoist, the entire vehicle may be lifted on 4

44CabSeat Belts and Airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab4.14.1 Seat Belts and AirbagCompliance with Vehicle Safety Standards for Seat BeltsNote: The Sprinter, when completed by DCAG, conforms with all ap

4.2CabDo not seat children less than 5 feet tall or 12 years and under in the front seats. Do not remove labels regarding placement of children less t

Cab4.3Safety Precautions for the AirbagAirbags can cause serious injury or death. Do not position the seat closer than designed by DCAG. Do not move t

4.4Cab4.2 Modifications of Cab other than Seat Belts or Airbag or Restraint SystemDepiction of zones relevant for FMVSS 201:

Cab4.5

Introduction

55Electrical SystemElectrical Center/Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical System5.15.1 Electrical Center/ExpansionWiring connectionsGeneral guidelines:• Never loosen or move the battery connection terminals while

5.2Electrical System5.2 Wiring SystemAlways observe the following points and guidelines when extending the electrical wiring:• Only use wires with red

Electrical System5.35.3 Battery Box LocationAn additional battery may only be installed in conjunction with a D + relay. This battery may only be used

5.4Electrical SystemNote: Improper work on or incorrect installations in the vehicle electrics/electronics could endanger the vehicle´s operating safe

Electrical System5.55.5.3 Connection and Routing of Equipment WiringAlways connect the equipment directly to terminal 30 via an additional fuse. When

5.6Electrical SystemNote: If a cell phone or a two-way radio has been retrofitted without complying with the manufacturer’s installation requirements,

Electrical System5.7Connection of the Clearance LampsJ166 rd1,5 rd10 A additional fuseadditional relayW5.11,5 br1,5 gr/gnrd1,5 gr/gnrd308587a8786K140

5.8Electrical SystemTo install the clearance lamps, DCMC and DCV recommend only the following parts released by DCAG:5.8 Connection of the Third Brake

Electrical System5.9

ContentsChapter PageGeneral Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

66Brake SystemModifications to Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Brake System6.16.1 Modifications to Brake System Caution! The Sprinter, "as delivered" by DCMC and DCV complies with all applicable national

77Fuel SystemFuel Tank Specification and Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel System7.17.1 Fuel Tank Specification and LocationSee offer drawings of the passenger Van for the fuel tanklocation.7.2 Modifications of Fuel Syst

88Exhaust SystemSystem Layout/Location/Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exhaust System8.18.1 System Layout/Location/Specifications

8.2Exhaust System

Exhaust System8.3

8.4Exhaust System8.2 Oxidation, Catalytic ConvertersThe material /.../ (see installation pages 8.1-8.3) bracketry of the exhaust type, type of exhau

Exhaust System8.5 Bending radii

99Engine SystemEngine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine System9.19.1 Engine Specifications* according to SAE J 1349 ** includes oil, ring gear and all auxiliary devices including the air-conditioni

9.2Engine System9.2 Engine Air IntakeNote: The Sprinter, "as delivered" by DCMC and DCV conforms with the EPA Emission Standards, relating t

Engine System9.3

1010AxlesFront Axles Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Axles10.110.1 Front Axles SpecificationsFront axle with individual wheel suspension, transversal leaf parabolic springs, shock absorber and stabilizer

1111Rear SuspensionModifications of Leaf and Coil Springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Suspension11.111.1 Modifications of Leaf and Coil SpringsOnly use original leaf and coil springs approved by DCAG. Do not damage the surface or c

1212Tires and WheelsTire and Wheel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tires and Wheels12.112.1 Tire and Wheel SpecificationsModel Tires Wheels2500 225/70 R 15 C225/75 R 16 LT (140" and 158" wheelbases)6J X 15 H